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Motor Test
See Also: Motor
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Motor Test for Electric Scooters
*The performance data of electric motors, in the majority of all cases, is performed by a brake test. Power input is calculated from current and voltage. Torque and power output are measured with a brake. It is important to reach, for each point, a persistent temperature. In case of large outer rotor BLDC motors, which are usually used for electric scooters, this traditional procedure may take many hours to complete, and is very complicated. *For several years, an innovative motor tester of MEA Testing Systems Ltd. is on the market. This testing system avoids any temperature confusion by testing a motor at constant temperature over the entire speed range. The test procedure is very fast, and gives the full load performances, including PWM current, voltage, torque, and driver efficiency, from stall up to no load. *During the test procedure, the motor is freely accelerated from stall to no load speed. The load of the motor is only the predetermined inertia of the rotor. From the moment of inertia and the acceleration, the torque of the motor is calculated and, also, the power output over the whole speed is given. Since the entire measuring time, depending on the motor size, is usually less than one second, the motor has no time to warm up. It remains at room temperature.
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Motor Test Instruments
The absorbed energy of the DCE series Dyno is converted into heat in two rotors located at the external side of the coils . The rotors are designed with curvilinear cooling fins for fast dissipating heat into the atmosphere . This design provides with the smallest physical size for air cooled Eddy-Current Dyno . Simple construction and desirable speed-torque characteristics are adaptable to most of the applications.
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Traction and Induction Motor Test Systems
Crest makes state-of-the art test systems for testing 3-phase AC motors used in traction and other industrial applications.
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Motor Test Bench For No Load Test
The testing equipment is extensively used in industries for testing of motors under no load conditions.
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Motor/Generator Test Equipment
Winding ohmmeters RMO-M series measure winding resistance of inductive test objects such as electrical motors and generators. Motor test or generator test of winding resistance is especially important for early-stage failure detection.RMO-M series instruments generate true DC ripple-free current with automatically regulated measurement and discharge process. Even more, test instruments are portable and enclosed in a metal casing.Applications supported by DV Power motor/generator test equipment include:Winding resistance measurement of generators and electrical motorsResistance measurement of high-current bus bar jointsResistance measurement of cable splicesAll of the above-mentioned measurements are performed with the highest accuracy. The advanced DV-Win PC software enables collecting both numerical and graphical results. These features provide an easier and more efficient analysis. After the test, a DV-Win software generates a test report a single click. Finally, a user can easily customize the report and save it in different formats, such as XLS and PDF.
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Custom Motor Test Systems
Magtrol's Customized Motor Test Systems (CMTS) are PC-based, turnkey systems custom designed and built to meet your specific motor testing requirements. By integrating Magtrol's motor test equipment with power supplies, adaptable fixtures, custom tables/cabinets, printers, etc., Magtrol's engineering team can customize PC-based, turnkey systems and modular test benches for almost any motor test application.
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Engine Dynamometers
SuperFlow manufactures water brake, eddy current and AC engine dynamometers for performance and industrial applications. SuperFlow engine dynos test gasoline, diesel and CNG engines and several of our water brake dynos are used for AC motor testing.
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Performance Dynamometer
The MD-250-HD was designed to be a performance dynamometer first, with the added benefit of being able to test 2-wheel-drive heavy-duty vehicles such as truck, buses and commercial vehicles. No other dyno in its class offers more value or better in-house motor vehicle testing capabilities than the Mustang MD-250-HD. For starters, the MD-250-HD can boasts a 1,500 horsepower measurement capacity at a top speed of 175 mph and a powerful air-cooled eddy current brake provides the MD-250-HD with 900-hp worth of loading capacity for steady state testing.
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4 Quadrant Dynamometer Test System
Magtrol’s 4 quadrant motorized dynamometers provides expanded testing flexibility over a typical braking dynamometer. With the ability to bring the motor under test (MUT) to synchronous RPM before beginning a test, repeatability is improved. Since the motor windings are at ambient temperature before starting a ramp test, wattage is more consistent.
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Adhesion and Peel Tester
Test package for combination module adhesion/peel tester includes a motorized test stand, digital force gauge, AC adapter/charger for 115VAC or 230VAC, data acquisition and exporting software, scoring fixture, glue fixture and necessary attachments and cables to perform the above tests.
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Dynamic Electric Motor Analyzers
Baker's dynamic motor test and monitoring instruments are built to conduct condition monitoring tests of motors and generators from a Motor Control Centre (MCC), or through a Baker EP1000 connection unit. The Baker EXP4000 dynamic motor analyser is a low-voltage, AC- and battery-operated instrument that test motors and generators while they are in operation. The EXP4000 provides health and performance data on the motor, the motor's load, and incoming power to assess motor performance and suitability in context of the entire machine system it supports.
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Temperature Indicator
Aarohi Embedded Systems Pvt. Ltd
Aarohi develop special temperature indicator for motor & pump testing with high accuracy. Micro controller based design provide fast response, precise measurement & easy compatibility with data acquisition system
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Emulators
High fidelity DC power system and motor drive inverter testing is made achievable with the use of advanced power emulation.
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Heavy Duty Dynamometers
Designed to be a performance dynamometer first, with the added benefit of being able to test 2-wheel-drive heavy-duty vehicles such as truck, buses and commercial vehicles. No other dyno in its class offers more value or better in-house motor vehicle testing capabilities than the Mustang MD-250-HD.
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Insulation and Continuity Tester
MIT2500
The MIT2500 insulation and continuity tester has been designed for motor and cable testing, specialist applications and electrical testing applications, where operation voltages exceed 1000 V and higher insulation test voltages are needed. The MIT2500 offers both fixed range voltages of 50 V, 100V, 250 V, 500 V, 1000 V and 2500 V, as well as a variable range that allows any voltage between 50 V and 2500 V to be "dialled in". This is supported by the new test voltage feedback control, which maintains the output test voltage to within 2% of the selected range, even when under test.
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Motor Testing Panels
Aarohi Embedded Systems Pvt. Ltd
AAROHI Filly and Partially Automatic Motor Testing Panels
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Linear AC Power Supply
Applicable places : equipment testing, compressor testing, monitor testing, motor equipment testing, air conditioning equipment testing, optimal power supply for R&D units, testing of various electrical products, 400Hz power supply for military equipment, special power supply for switching DC power supply testing, transformer /TRIAC / SCR...
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Serial Testing of Hybrid Drives
Series test bench with high testing depth for electric machines in hybrid drive concepts*Single or multi-chamber systems to optimize the cycle time*Testing the no-load and load characteristics*Motor and regenerative test*Short circuit measurement*Noise measurement (NVH)*Temperature measurement
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PCI Digitizers
ATS310
ATS310 is the best 20 MS/s 12 bit PCI Digitizer available. With its high signal to noise ratio and robust front-end circuitry, ATS310 has become a de-facto standard for motor testing applications. ATS310 has also been used for multi-channel transient recording applications, as it provides one of the lowest cost-per-channel in the industry.
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Coefficient of Friction Gauges
M5-2-COF
The M5-2-COF coefficient of friction (COF) gauge is an integral part of a COF testing system, typically including a motorized test stand and COF fixture. With a capacity of 2 lbF [10 N], the gauge can be used to measure friction for a wide range of materials, ideal for conformance to ASTM D1894 and other relevant standards. Static and kinetic coefficients are displayed on the backlit LCD, and are calculated from a user-programmable sled weight.
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sbRIO-9225, Non-Enclosed, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module
780588-01
Non-Enclosed, 300 Vrms, 50 kS/s/ch, 24-Bit, Simultaneous Input, 3-Channel C Series Voltage Input Module - The sbRIO‑9225 performs differential analog input. The wide measurement range is well suited for high-voltage measurement applications such as power metering, power quality monitoring, motor test, battery stack testing, and fuel cell tests. You can perform transient and harmonic analysis with high-speed simultaneous sampling. In addition, you can prevent ground loops and add safety to a system with 600 Vrms channel‑to‑channel isolation between the three sbRIO‑9225 channels. Non-enclosed modules are designed for OEM applications.
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Wireless TRMS Clamp Meter w/ 3-Phase & Imbalance Motor Tests
DL599
UEi Test & Measurement Instruments
TRMS Wireless Clamp Meter w/ 3-Phase & Unbalanced Load Tests
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Drive-Train/Power-Train Performance/Endurance Test System
This system is suitable for engine drive test or transaxle test of HEV/EV in combination with the real-time model calculation by the measurement/control panel and low inertial motor. Simulation test of an actual vehicle running condition can be executed by modeling a real tires or an engine. The tires and vehicles are modeled by MATLAB® / Simulink®, so they can be evaluated under various conditions by changing parameters or replacing models.
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Power Cord Bending Tester
SW-6
SW-6 Power cord bending tester is fully designed according to the IEC standard, and can also be costumer-sized depends on the samples’ type and the costumer’s requirement. Specifications: • Power supply：AC220V 50/60HZ 12KVA • Control mode: PLC with touch screen and Servo motor. • Test Speed: 10~60times/min (Adjustable) • Test Degree: 0~540° (Adjustable) • Counter: 0~999999 (Can be pre-set) • Weight: 5N,10N,20N. 2Sets. (6Position type will have 6 Sets) • Position: 2/6 • Load Current: 0~20A (Adjustable) • Angle plate: Can check the test situation • Sample fixture: Can be costumer-sized. • Can do power line bending test (The User need prepare sample and power supply ), Can record the number of the sample’s work with load.
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Testing Aerospace Motors
Magtrol designed this Custom Motor Test System for the testing of various aerospace motors for both commercial and military applications.
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Motorized Test Stands
Imada offers basic and advanced motorized test stands that are available in Standard, High, and Low speeds.Use ZTS or ZTA force gauges with MX, MX2 or EMX Series test stands to enable force control and non destructive testing.
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Static Electric Motor Analyzers
Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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Motor Octane Testing
DewTrak II MO
DewTrakII MO dew point/humidity transmitter is an optical chill mirror hygrometer designed to continuously measure the moisture content and Barometric pressure in the motor octane testing process. It is used to monitor and ensure compliance with test
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Pump Testing with NPSH Measurement
Test field for centrifugal and side channel pumpsfor split-case pumps or as a complete unit with customer engine.*Open tank system for recording QH characteristics*Vacuum-resistant container for NPSH measurements*Three flexible test cars with height-adjustable test motors: 5/30/90 kW
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Circuit Tester
69105
Tests circuits rated from 80 to 600 volts AC/DC.High-visibility neon lamp indicator.High-impact, sealed 5-11/16'' (144 mm) probes on long 24'' (610 mm) leads for convenience in testing motors, fuses, relays, switches, etc.Resistor between each probe and lead.Reliable electronic components.
