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Destructive Physical Analysis & Failure Analysis
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DPACI's component analysis laboratory performs major analytical functions, such as destructive physical analysis, failure analysis, counterfeit analysis, and material analysis on components & devices. Our destructive physical analysis techniques are performed in accordance with standards and methods used in most military and space program requirements. Solutions for difficult production problems are resolved through our failure analysis procedures.
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Destructive Physical Analysis (DPA)
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Is the process of disassembling, testing, and inspecting a component for the purpose of determining conformance with applicable design and process requirements. This process of sample testing is used to ensure that a high reliability component or device is fabricated to the required standards. Destructive Physical Analysis is also used effectively to discover process defects for troublesome production lot problems.
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Non Destructive Testing (NDT)
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NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Non Destructive Analysis
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The submicron resolution of a submicron focus X-ray tube and digital image detection offers in 2D and Oblique View with High Magnification imaging mode high resolution X-ray images. A 3D image of the sample can be reconstructed from multiple image recordings during a 360° rotation of the sample. Virtual any cross section can be viewed at an offline workstation. This mode is a strong tool for multi-material components.
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Product
Shock Tester
DP-1200
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King Design Industrial Co., Ltd.
Shock or bump test mainly simulate the impact effects of product and its components encountered in usage and transit process. Through standard and high-reproducibility instant energy exchange, you can analyze the product ability to tolerate the strong external stress and the degradation of structural weaknesses to quickly obtain the data of structure strength, anti-shock appearance and anti-drop. Shock tester is one of destructive experiments, and do destructive test on the product to evaluate the product reliability and monitor the consistency of production line.
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Ultrasonic Flaw Detector
MFD350B
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Based on ultrasonic principle, digital ultrasonic flaw detector MFD350B with 320*240 TFT LCD, it can test, orient, evaluate and diagnose various flaws such as crack, lard, air hole in workpiece’s interior swiftly and accurately without any destruction. It can be used in Laboratory as well as in engineering filed. With range of 0-6000mm, it can meet the requirement for general defect inspection in manufacturing industry, metallurgical industry, metal processing industry, chemical industry and so on. Low power design with large capacity and high performance lithium battery module, it can be long standby for months. High quality with low price, it is the first choice for the practical economic model for ultrasonic testing equipment.
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Non-Destructive Tests
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Non-destructive tests on reinforced concrete and masonry structures are the first method of investigation for verifying the real conditions of a building or structure, existing or under construction. As indicated by the anti-seismic legislation, these tests can be performed by all authorized operators.
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Inductive Sensors
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Our hygienic sensors are extremely durable against abrasive and aggressive media: their labeling is resistant to abrasion and chemicals. The luminous displays are protected against destruction and the housing construction is optimized for safe cleaning.
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Industrial X-Ray
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Teledyne DALSA offers powerful, innovative CCD and CMOS X-Ray detectors combining industry-leading performance with cutting-edge features for industrial and scientific applications such as NDT (non destructive testing) in evaluation, troubleshooting, research, and quality control.
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HUFF-DUFF SIMULATOR
HF/DF
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HUFF-DUFF is a High Frequency Direction Finding radio system used during WWII to locate German Submarines for destruction. This device simulates the receiver signals including code encripted transmission for display on any oscilloscope for interactive museum displays.
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Receivers
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Designed to demodulate IRIG destruct tones, this receiver uses an up-converting superheterodyne configuration for high dynamic range and image rejection and has a receive sensitivity of better than -107 dBm. Originally developed to monitor/verify Range Safety Command Destruct Transmitters, it is a compact rugged design usable wherever a high tolerance to shock, vibration and temperature is required.
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Product
Digital Force Gauge
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Guangzhou Amittari Instruments Co.Ltd
The digital force gauge is a kind of simple and convenient multi-functional instrument for high-accuracy push force and pull force test. It is widely used in electronics, building hardware, textile, auto parts, ignition device such as lighter, fire fighting equipment, pen manufacturing, lock manufacturing, fishing gear, chemical, power machinery, scientific research institutions and other industries. For the push and pull load test, plug and unplug force test and destructive test etc.
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Ultra Thin Film Scratch Tester
CSR5100
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The micro-scratch method (JIS R-3255), which is an evolution of the scratch method that evaluates the adhesion strength between the thin film formed on the material surface and the base material, enables the detection of peeling of thin films. detection, we have a highly sensitive destruction detection mechanism based on our own patented technology (Patent No. 5070146) to evaluate the adhesion strength of ultra-thin
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Moisture Meter Pro
FLIR MR60
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The FLIR MR60 Moisture Meter Pro is an easy-to-use pin and pinless moisture meter with advanced functionality. An integrated pinless sensor and an external pin probe provide the flexibility to take destructive or non-destructive measurements. Select one of the eleven material groups for pin moisture, or set a reference point for pinless moisture scanning. Then conveniently save screenshots of your measurements as a CSV file with the date, time, and settings.
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Array Antennas
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An antenna array (or array antenna) is a set of multiple connected antennas which work together as a single antenna, to transmit or receive radio waves. The individual antennas (called elements) are usually connected to a single receiver or transmitter by feedlines that feed the power to the elements in a specific phase relationship. The radio waves radiated by each individual antenna combine and superpose, adding together (interfering constructively) to enhance the power radiated in desired directions, and cancelling (interfering destructively) to reduce the power radiated in other directions. Similarly, when used for receiving, the separate radio frequency currents from the individual antennas combine in the receiver with the correct phase relationship to enhance signals received from the desired directions and cancel signals from undesired directions. More sophisticated array antennas may have multiple transmitter or receiver modules, each connected to a separate antenna element or group of elements.
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Component Test and Analysis Laboratories
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The Component Test and Analysis team specializes in electronic and mechanical components such as hybrids, connectors, cables, harnesses, passive or discrete components, and digital or linear devices. The test lab has extensive experience in developing test software to electrically and environmentally characterize virtually any integrated circuit, including analog, digital, mixed signal, converters, FPGA and ASICs, as well as experience in developing actual radiation environments for parts testing. The component analysis team offers the analytical expertise and advanced instrumentation to identify root cause explanation for a wide range of component-level failures, as well as the resources to evaluate for possible quality and reliability issues through non-destructive and destructive techniques. With access to a detailed database, the Component Test and Analysis team offers a 25-year history of test and analysis data — a valuable resource for addressing new customer requirements.
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Paper Moisture Meters
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A paper moisture meter measures the humidity of paper and paper products. Use of a paper moisture meter can prevent costly damages resulting from paper expansion or shrinking. A paper moisture meter determines paper moisture content based on either absolute humidity or relative humidity. Absolute humidity does not take into consideration temperature, while relative humidity relies on temperature and is expressed as a percentage of the total amount of moisture possible at the current temperature. Thus, many paper moisture meter devices feature automatic temperature compensation (ATC).For paper producers, paper manufacturers, paper mills and others in the pulp and paper industry, moisture and humidity control is essential, especially during the production process, as excessive moisture can lead to warming of the paper rolls. A paper moisture meter can be used to detect moisture streaks during the paper production process as well as to identify optimal drying times.Regardless of whether paper is stored in paper rolls in paper converting plants or stacked in sheets and paper bales in commercial printing warehouses, the porous surface of paper gradually takes in moisture relative to the humidity of the surrounding environment. This moisture can be problematic, as too much moisture can cause curling, buckling or the formation of waves in otherwise flat paper products. Moisture also can prevent inks, dyes, paints and coatings from covering and saturating paper properly during printing and processing.PCE Instruments (PCE) offers digital handheld moisture meter devices for measuring the moisture content of paper and paper products such as cardboard, paperboard, corrugated boxes, craft paper, wrapping paper, brown packaging paper, butcher paper, recycled paper, coated paper and more. Different paper moisture meter models utilize different paper moisture measuring techniques, performing moisture content tests of paper products via either destructive or nondestructive methods. Typically, a standard pinless paper moisture meter is nonpenetrating, thus allowing for the nondestructive measurement of paper water content.
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Product
Reach-In Xenon Lamp Weathering Test Chamber
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Weiber xenon lamp chamber uses xenon lamp to simulate the whole sunlight spectrum that can produce many destructive effects on the products. This simulation environment provided in the chamber is used to test the resistance of various manufactured products towards these destructive conditions. This chamber is used for quality control, product development and scientific researches and many more. With a variety of models and options, you can customize your chamber to fit your testing needs. Reach in chambers provide a compact testing area for small applications. These are easy to install, transport and occupies less space.
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Destructive Coating Thickness Gauges
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Designed for measuring on a non-metallic substrate or assessing the thickness of a multi-coat paint, Elcometer offer a range of destructive coating thickness gauges such as the Elcometer 121/4 and Elcometer 141 that are portable and easy to use.
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Non-Destructive Testing (NDT) Services
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We help you ensure the reliability and safety of your products, equipment or plant assets with our world-class services in non-destructive testing (NDT), materials testing and welding quality. We understand the processes involved throughout the entire product cycle – from design and manufacture to operation and maintenance - and the frequent need for rapid turnaround times. Our Total Quality Assurance services can support production processes, quality control, and regulatory compliance as well as new construction, pipelines, plant maintenance and scheduled shutdown inspection.
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Rebar Locator
Profometer PM-600
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Profometer PM-600 is an advanced cover meter for the precise and non destructive measurement of concrete cover and rebar diameters and the detection of rebar locations using the eddy current principle with pulse induction as the measuring method.
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10KV High Voltage Digital Insulation Resistance Tester
KM 6213AIN
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Kusam Electrical Industries Limited
• The KM 6213A IN is the KUSAM-MECO premium model of High Voltage Digital Insulation Resistance Testers.• The KM 6213A IN has new added features with a low consumption High Performance processor.• It displays results much faster and has more advanced features.• The KM 6213A IN has Automatic Polarization Index and Dielectric Absorption Ratio Calculations.• Results are displayed on the new High Contrast LCD. It’s mounting angle makes it more readable for all users, in different working conditions.• The user’s manual reflects the new features and added benefits of this instrument.• It has Auto-Off, Auto-Stop, EnerSave™ and is a non destructive tester.• Once you start the tester, it waits for your selection. You can go up and down in voltage to select the voltage at which you want to test the insulation. Once you have selected that voltage, you need to connect the test leads to the Insulation Tester to measure. Then it measures voltage to ensure there is no voltage present on the equipment under test. If there is a voltage present, it will warn you to disconnect the circuit before proceeding. If it’s free of any voltage, then you can proceed with the testing. This ensures that no damage is done to the Insulation Tester KM 6213AIN.• One of the new innovation on this tester is also the way the new unique calibration process works. It’s fully digital, has no moving parts and does not require expensive and complicated jigs or computers systems to be calibrated. It’s cheaper to maintain than any other Digital HV Insulation tester on the market today. The KM 6213AIN is supplied standard with our Premium test Leads Kit, the AL-50.
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4 Channel 1.0 ~ 17.0 Gb/s Pulse Pattern Generator and Error Detector
CA9806
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The UC INSTRUEMNTS CA9806 is a high performance, flexible four channel Pulse Pattern Generator and Error Detector that can operate from 1.0 to 17.0 Gb/s (consult factory for higher or lower operation speeds). It is also a standalone Bit Error Rate test solution that incorporates an internal full rate clock synthesizer. Its small size allows it to be placed close to the device under test, it can also be placed further away using the TX driver pre and post emphasis controls features to compensate for cable and interconnect losses. It also has a non destructive, integrated eye outline capture feature along with a quick eye height and width measurement capability. Build‐in 8.5 ~ 15 Gb/s eye diagram testing function.
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Catalytic Ozone Destructs
CAT-O3 Series
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Teledyne Advanced Pollution Instrumentation
The CAT-O3 series of ozone destructs safely decompose high concentrations of ozone gas to sub-ppm levels that are below recommended ozone safety limits. The catalytic method of decomposition uses a metal oxide catalyst to passively convert the ozone to oxygen.
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Rain Test Chamber - Twin Shower
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The Drive-In Rain Test Chamber is generally used to conduct whole body testing of assembled vehicles under different rain test procedures to study and estimate their structural degradations and destructions induced by rain/water. The twin shower area with 1.1 million litre & 0.35 million litre volume is enclosed in a shed where arrays of pipes are interconnected to form zones to ensure the uniform spraying as per JSS 55555 test standard. The water gushes through the nozzle at a flow rate of up to 288 cu m/hr and the test chamber water collection system have a central grating with sufficient slope to collect the sprayed water during operation and circulate it back to the water reservoir to ensure close loop circulation.
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Non-Destructive Subsurface Layer Profiling
NMR-Mouse one-sided NMR
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The unique, powerful Profile NMR-MOUSE® probe works hand-in-hand with the Kea2 spectrometer. The Profile NMR-MOUSE is a portable, open NMR sensor equipped with a novel permanent magnet geometry that generates a flat sensitive volume parallel to the scanner surface. The system can measure *Proton density as a function of depth *T2 NMR relaxation times *T1 NMR relaxation times *Self-Diffusion coefficient of liquids
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Short Circuit Test System
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Shanghai Guantu Technology Co., Ltd.
The short-circuit test system refers to what kind of short-circuit test is carried out by which equipment, and how long is the test time. But I have one thing to tell you, the short circuit test is a kind of destructive test, mainly to test the working condition of the used equipment in a crisis situation, or to test how strong the anti-destructive ability of the used equipment is. Just like a lot of equipment in the military must undergo a short-circuit test, some for 3 minutes or longer, in order to resist breaking calls against the enemy during wartime.
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Module Breakage Tester
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King Design Industrial Co., Ltd.
1. Destruction System Hardware: *est rack system: support, shielding cover, crane & fixed wall. *Hit bag: FRP bag; 45kg of No.7.5 lead pills; hook, sleeve and hoisting ring. *Attachment: electronic scale, stopwatch, digital caliper
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Non-Destructive Test Resonant Inspection Station
RAM-TEST-FIXTURE
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The NDT Test Station, Model RAM-TEST-FIXTURE Resonant Inspection System is an ideal choice for testing when repeatable manual inspections are required. The innovative Test Station allows precise control of part positioning with an adjustable table ranging up to 6.25 inches (158.75 mm) in height.
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Non- Destructive Testing
NDT
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Non-destructive testing (NDT) is an application of industrial radiography that uses X-rays to reveal defects in manufactured products or structures. Fujifilm NDT systems share digital X-ray innovations with our Fuji Computed Radiography (FCR) imaging systems.
