Process Control
See Also: Process Controllers, OPC
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Process Control Instruments
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Sensors to measure process conditions and valves to influence process operations are essential for all aspects of engineering practice. Engineers want to design and operate processes that remain in safe conditions, produce the desired amounts of high quality products and are profitable. Therefore, engineers must provide measuring devices for key variables and valves (or other devices, such as variable speed electric motors) to influence of “steer” the process. This site provides educational material on sensors and valves for use in the process industries.
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Product
Post-Diffusion Process Control
Suns-Voc MX
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Perfect for paste-firing optimization and process control. Open-circuit method indicates the upper bound of efficiency for any solar cell precursors
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Product
Process Control Actuators
SM-6000
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*Torque range up to 35,256 Nm (26,000 lbf.ft)*Up to 313° rotation*Double O-ring sealing*Continuous unrestricted modulating duty*Manual override standard*HART®, Profibus® & Foundation Fieldbus® available*Automatic torque limiting*Self-locking drive system to hold in last position and prevent backdriving up to 125% of torque rating*AC input power (1-phase and 3-phase)*Temperature range from -40° F to 185° F (-40° C to 85° C)*Manual override standard
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Process Control, Measurement and Inspection Workstation
ScanINSPECT VPI
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ScanINSPECT VPI is a fully integrated, stand-alone process control, measurement and inspection and programming workstation for use in setting up processes before the production floor in the PCB or Hybrid Microcircuit assembly industries.
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Process Control Actuators
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Control valve actuators for control of flow or pressure in a process and motion control in other applications.
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Task Sequencing and Automated Process Control
T-Zero
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Command and Control Technologies Inc.
T-Zero is a unique process control program that facilitates automated design and execution of command, control, test, and monitoring activities. It features visualization of the operations process itself coupled with automated coordination of group activities. The software provides a visual, role-based interactive timeline built on the real-time data processing power of the Command and Control Toolkit™ (CCTK). T-Zero is the perfect automation solution for labor -intensive procedural activities: improving process organization, repeatability, and freeing operations staff from tedious task details to focus on strategic operational objectives.
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Product
12-Channel VME Current Loop/Process Control I/O Module
V220
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The V220 is ideal for driving and sensing transducers in computer or PLC-based control systems. It can also be used to simulate complex industrial processes to control systems under development and certification.
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Isolated Process Control Signal Conditioning Products
SCIM7B
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SCIM7B Isolated Process Control Signal Conditioning Modules provide a complete selection of backpanels DIN rail mounting accessories, interface cables and rack mounting hardware.Each SCIM7B module provides a single of isolated analog input or output. Various input modules accept analog voltage or current signals from all types of field sensors and sources, filter, isolateamplify, linearize and convert these input signals to high-level analog outputs suitable for use in a process control system. Output modules accept high-level analog voltage signals from a process control system, then buffer, isolate, filter, convert and amplify before providing a current or voltage output to a fielddevice.
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3D Machine Vision Process Control Solutions
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In the age of automation and robotics, manufacturers utilizing automated dispensing in their assembly lines face growing challenges to maintain process control of their manufacturing processes. To eliminate errors and optimize product quality, they increasingly need the help of machine vision based “eyes of automation”. Whether manufacturing automobiles or medical devices, they need high-speed inspection tools to confirm the accuracy of their dispensing process and the overall quality of their products.
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Product
Process Control Instruments
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burster präzisionsmeßtechnik gmbh
Measuring accuracy of up to 0.05 %, sampling rate 10 kHz maximal, innovative evaluation elements, i.e. windows, thresholds, trapeziums, envelope curves, freely definable mathematical operations, two synchronous processes can be monitored, 128 measuring programms, intelligent Signal sampling, programmable I/O functions, Ethernet, USB, RS232, extensive diagnostics and statistical analysis, all usual sensor interfaces, variable fieldbus interfaces, powerful PC Software
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Product
Process Control Actuators
SM-1700/SM-5000
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The SM-1700/5000 Series of rotary actuators are internally geared to produce up to 12,500 ft.lbs. (16,950 Nm) of torque, and offer continuous modulation. They are ideally suited for dampers, vanes, valves and other process control applications requiring exact positioning control.
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Product
Process Controllers
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Orbit Controls process controllers are designed for direct connection to virtually all industrial sensors and signal sources. They can be used as process monitors to display the process variables to be measured or as process controllers to monitor processes. In addition to the digital display, the devices also have data interfaces, analog outputs and set point outputs. Simple process monitors are optimized in the factory for the desired measuring range and function at the customer's request. The programmable controllers can be parameterized on site via the keyboard or the data interface.
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Solution Services
GeoIntrepid
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To maximise the business benefits from your software purchase, we specialise in providing power-user solutions, including: geophysical data processing, interpretation, quality control and 3D geological and geophysical modelling.Our team of geologists and geophysicists has extensive experience and expertise with a wide range of geological and geophysical data.
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In-Line Vision & Rejection
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Customizable 3D, full color, 360-degree Product Quality Inspection Solution that integrates seamlessly into existing production lines to measure multiple quality parameters at speeds of up to 100 objects per second. For advanced process control, each system is equipped with a conveyor, cameras selected for your specific application, and a choice of rejection options.
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Product
Test Equipment Grade Switches
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Multi-Tech Industries also manufacturers a line of quality instrument-grade electromechanical switches for commercial, industrial, military, institutional and OEM applications. Rotary switches (open frame, enclosed frame), thumbwheel, keyreader and other types are available to be integrated into your process controls or test instrumentation. Standard and custom switch designs can be modified to meet specific customer requirements.
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Product
ProSys-5101, Industrial Embedded Computing Platform
053-221
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ProSys-5101 is a compact application ready platform with a low power CPU for various industrial uses, as process control, security, digital signage, IoT edge points and more. The large amount of I/Os enables connectivity for most applications.
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Product
Color Sensor
AF56-F
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AF56-F is a high quality sensor for direct installation into pipelines measuring visible (VIS) light absorption of various liquid samples at a specific wavelength of 430 nm. The optical path length (OPL) can be individually configured to meet the process control requirements.
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Product
Connected Meteorology
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"Epi to Etch" - get full control of your frontend processes! The LayTec Connected Metrology® ecosystem enables improved process control characterizing complex layer stacks along the manufacturing chain. In a typical frontend production line, wafers are measured 3 or more times by LayTec products.
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Product
Coaxial Matrix Switch, DC to 20 GHz
87606B
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The Keysight 87606B matrix switch provides the life and reliability required for automated test and measurement, signal monitoring and routing applications. Innovative design and careful process control creates a switch that meets the requirements for highly repeatable switching elements in test instruments and switching interfaces. The switch is designed to operate for more than 10 million cycles and will meet all electrical specifications for at least 5 million cycles. The switch exhibits exceptional insertion loss repeatability. This reduces sources of random errors in the measurement path and improves measurement uncertainty. Switch life is a critical consideration in production test systems, satellite and antenna monitoring systems, and test instrumentation. The longevity of the switch increases system uptime, and lowers the cost of ownership by reducing calibration cycles and switch maintenance.
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Stress Mapping System
413 Series
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Substrate and tape total and individual thicknesses, warpage, and TTV Measurement. Able to measure with or without backing tape. For wafer back-grind and etch thinning processes control. Non-contact Echoprobe or VITE Technology. Thin film and surface roughness options.
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Temperature and Process Controllers
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The ATR121 Temperature Controller is a 3 digit display PID controller with up to 2 relay outputs, Solid State Output and an option to be a Modbus RS485 Slave device.The ATR141 Temperature Controller is a 4 digit PID controller and Panel Meter which can display up to 3200°F with an S Type Thermocouple. The ATR141 can have up to 2 relays, a Solid State Output and an option to have a Modbus RS485 output.
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Total Hydrocarbon THC/VOC Monitoring System
ML661
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The Teledyne ML®661 is a complete engineered CEMS designed to measure total hydrocarbons (THC/VOC) as required in environmental regulatory compliance and process control applications. Please consult our factory for more information on this product.
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Product
RF Power Sensor Solutions
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Bird provides innovative power sensor solutions for all types of RF applications. From simple directional power sensors for the measurement of transmitter output power and VSWR measurement and monitoring applications, to highly accurate self correcting power sensors for process control applications, you can rely on Bird sensor products to meet the needs of your unique applications.
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Inline Sensor System
OS500
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Occurring ambient vibrations, temperature differences and reduced cycle times – those factors increase difficulties for using conventional measurement devices like tactile roughness testers, confocal microscopes or KMGs for inline quality assurance and process control. In opposition scattered light sensors are insensitive to influence from the harsh production environment.
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Product
VIEW
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Quality Vision International Inc.
VIEW provides high speed, high precision non-contact measuring systems for manufacturing process control. VIEW’s high performance measuring systems and software are ideally suited for the small feature sizes and complex dimensioning schemes typical of micro-electronic and micro-fabricated parts.
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Profiling Software
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In today's world of advanced, high quality, lead-free electronics, thermal profiling is central to successful solder process control. It can, however, be a bewildering task: many software packages are difficult to understand and use, and their output requires a degree of interpretation that assumes long experience in profiling.
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CiCi-Raman-NIR Spectrometer
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HORIBA Scientific is the world leader in Raman spectroscopy, with a long history in the technique. HORIBA OEM has pioneered Raman systems for spectroscopy, designing and manufacturing them for over four decades. We provide miniature spectrometers and systems for industrial applications such as process control, security, pharmaceutical, medical and semiconductor. The CiCi-Raman-785 is our high performance spectrometer featuring an aberration-corrected concave holographic grating configured with Horiba Scientific's Syncerity™ TE-cooled CCD camera with a VIS-NIR 2048 x 70 detector, in a TE-cooled Head at -50° C.
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PXI-7853, Virtex-5 LX85 FPGA, 750 kS/s PXI Multifunction Reconfigurable I/O Module
780341-01
Multifunction Reconfigurable I/O
Virtex-5 LX85 FPGA, 750 kS/s PXI Multifunction Reconfigurable I/O Module—The PXI‑7853 features a user-programmable FPGA for high-performance onboard processing and direct control over I/O signals to ensure complete flexibility of system timing and synchronization. You can customize these devices with the LabVIEW FPGA Module to develop applications requiring precise timing and control such as hardware‑in‑the‑loop testing, custom protocol communication, sensor simulation, and high-speed control. The PXI‑7853 features a dedicated A/D converter (ADC) per channel for independent timing and triggering. This design offers specialized functionality such as multirate sampling and individual channel triggering, which are outside the capabilities of typical data acquisition hardware.
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Product
Temperature Controllers
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Panasonic Industrial Devices Sales Company of America
Panasonic's line of versatile Temperature Controllers are offered in a wide selection of inputs and outputs, including PID (built-in auto-tuning function included), analog signal conditioners with scaling, and panel meters with a very bright and easy to read display. The KT line of controllers (pictured) is well suited for a wide variety of machine and process control applications.
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Amplifiers
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Amplifier is designed to be used in conjunction with optional modules and can be confiugured for up to 8 inputs and 8 outputs. 9000 series modules as well as existing 900 series input modules can be used. The more appropriate modules can be selected depending on applications. Since it comes with two 60W power amplifiers, it can individually perform multi-origin braodcasts. It is equipped with singnal processing and control functions necessary for sound reinforcement, permitting all parameters to be set at the mixer. Settings data can be stored inside the unit and called up using the keys on the front panel.
